fmea and fmeca
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FMEA / FMECA Benefits

FMEA / FMECA - General Benefits:
  • Prevention Planning
  • Identifies change requirements
  • Cost reduction
  • Increased throughput
  • Decreased waste
  • Decreased warranty costs
  • Reduce non-value added operations


Concept FMEA:
  • Helps select the optimum  concept alternatives, or determine changes
    to design specifications

  • Identifies potential failure modes caused by interactions within the
    concept

  • Increases the likelihood all potential effects of a proposed concept’s
    failure modes are considered.

  • Identifies system level testing requirements

  • Helps determine if hardware system redundancy may be required
    within a design proposal


Design FMEA:
  • Aids in the objective evaluation of design requirements and design
    alternatives

  • Aids in the initial design for manufacturing and assembly requirements

  • Increases the probability that potential failure modes and their effects
    have been considered in the design/development process

  • Provides additional information to help plan thorough and efficient
    test programs.

  • Develops a list of potential failure modes ranked according to their
    effect on the customer. Establishes a priority system for design
    improvements.

  • Provides an open issue format for recommending and tracking risk
    reducing actions.

  • Provides future reference to aid in analyzing field concerns.


Process FMEA:
  • Identifies potential product related process failure modes.

  • Assesses the potential customer effects of the failures.

  • Identifies the potential manufacturing or assembly process causes
    and identifies process variables on which to focus controls or
    monitoring.

  • Develops a ranked list of potential failure modes, establishing a
    priority system for corrective action considerations.

  • Documents the results of the manufacturing or assembly process.

  • Identifies process deficiencies

  • Identifies confirmed critical characteristics and/or significant
    characteristics

  • Identifies operator safety concerns

  • Feeds information on design changes required and manufacturing
    feasibility back to the designers.
This page describes some of the benefits that can be derived by performing
various types of FMEA / FMECA.
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